The ABA Advanced Plastic Film Manufacturing Machines are state-of-the-art solutions for producing high-quality multi-layer plastic films with precision and efficiency.
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Designed for the packaging, agriculture, and industrial sectors, these machines utilize a three-layer (ABA) co-extrusion system to create films with customized properties, such as enhanced barrier performance, impact resistance, and optical clarity. Capable of processing polyolefin materials like PE, PP, and EVA, the machines balance speed, energy efficiency, and versatility to meet the demands of modern film production.
Three-Layer Co-Extrusion Technology
Precision Layer Control: Independent screw extruders (60-150mm diameter) enable precise adjustment of each layer's thickness (5-200 microns) and composition, supporting up to 70% recycled material in the core layer.
Uniform Melt Distribution: Die heads with automatic lip adjustment (±0.01mm precision) ensure consistent film width (1,000-3,000mm) and thickness tolerance (<±1.5%).
High-Speed Production
Output Capacity: Processes 300-800 kg/h depending on film type, with line speeds up to 200 m/min for monolayer films and 150 m/min for three-layer structures.
Energy-Efficient Motors: IE5-rated servo drives reduce power consumption by 25% compared to conventional systems, achieving 0.8-1.2 kWh/kg energy efficiency.
Intelligent Automation
PLC Control with HMI: Touchscreen interface for real-time monitoring of temperature (±1°C control), pressure, and winding tension (±0.5 N/m2).
Automatic Gauge Control (AGC): Laser sensors continuously measure film thickness, triggering automatic adjustments to maintain consistency.
Material Flexibility
Wide Resin Compatibility: Processes LDPE, LLDPE, HDPE, PP, and EVA, including anti-static, UV-resistant, and biodegradable formulations.
Quick Changeover System: Die and screw cleaning systems reduce material waste during resin changes, with downtime minimized to <30 minutes.
Packaging Industry: Produces stretch films, shrink wraps, and laminating films for food, electronics, and logistics.
Agriculture: Manufactures greenhouse films (anti-dust, anti-drip), mulch films, and silage wraps with customized light transmission properties.
Industrial Use: Creates protective films for automotive components, construction materials, and heavy machinery.
Customized Solutions: Engineering team designs configurations for specific film properties (barrier, mechanical strength) and production scales.
Global Service Network: 24/7 technical support, remote diagnostics, and on-site maintenance by certified engineers.
Quality Assurance: ISO 9001:2015 certified production, with each machine undergoing 48-hour load testing and CE/UL compliance.
Type of the machine | SJM-Z40×30×2-550 | SJM-Z45×30×2-650 |
max film width | 450mm | 550mm |
thickness of the film | 0.008-0.03mm | 0.008-0.03mm |
max output | 50kg/h | 65kg/h |
Extrusion Unit | ||
main motor | 11kw×2 | 15kw×2 |
screw diameter | Φ40mm | Φ45mm |
screw and barrel material | SACM645(38CrMoA1A) | SACM645(38CrMoA1A) |
screw ratio L/D | 30:1 | 30:1 |
barrel air cooling fans | 0.24kw×3 | 0.24kw×3 |
type of screen changer | manual arm | manual arm |
Die Unit | ||
type of the diehead | stationary die | stationary die |
die diameter | Φ50mm | Φ60mm |
air blower fan | 3kw | 3kw |
Haul-Off Unit | ||
type of the tower | Fixed tower | Fixed tower |
haul-off roller dia.& width | Φ163×550mm | Φ163×650mm |
haul-off motor | 1.5kw | 1.5kw |
height of the machine | 4.5m | 5m |
Winder Unit | ||
type of winder | Manuel or auto single winder | Manuel or auto single winder |
winder roller dia.& width | Φ300×550mm | Φ300×650mm |
winder roller motor | 1.5kw | 1.5kw |
max roll diameter | Φ1000mm | Φ1000mm |
Other Parts | ||
| Gusset devive | ||
| Eight-fold device | ||
Designed for the packaging, agriculture, and industrial sectors, these machines utilize a three-layer (ABA) co-extrusion system to create films with customized properties, such as enhanced barrier performance, impact resistance, and optical clarity. Capable of processing polyolefin materials like PE, PP, and EVA, the machines balance speed, energy efficiency, and versatility to meet the demands of modern film production.
Three-Layer Co-Extrusion Technology
Precision Layer Control: Independent screw extruders (60-150mm diameter) enable precise adjustment of each layer's thickness (5-200 microns) and composition, supporting up to 70% recycled material in the core layer.
Uniform Melt Distribution: Die heads with automatic lip adjustment (±0.01mm precision) ensure consistent film width (1,000-3,000mm) and thickness tolerance (<±1.5%).
High-Speed Production
Output Capacity: Processes 300-800 kg/h depending on film type, with line speeds up to 200 m/min for monolayer films and 150 m/min for three-layer structures.
Energy-Efficient Motors: IE5-rated servo drives reduce power consumption by 25% compared to conventional systems, achieving 0.8-1.2 kWh/kg energy efficiency.
Intelligent Automation
PLC Control with HMI: Touchscreen interface for real-time monitoring of temperature (±1°C control), pressure, and winding tension (±0.5 N/m2).
Automatic Gauge Control (AGC): Laser sensors continuously measure film thickness, triggering automatic adjustments to maintain consistency.
Material Flexibility
Wide Resin Compatibility: Processes LDPE, LLDPE, HDPE, PP, and EVA, including anti-static, UV-resistant, and biodegradable formulations.
Quick Changeover System: Die and screw cleaning systems reduce material waste during resin changes, with downtime minimized to <30 minutes.
Packaging Industry: Produces stretch films, shrink wraps, and laminating films for food, electronics, and logistics.
Agriculture: Manufactures greenhouse films (anti-dust, anti-drip), mulch films, and silage wraps with customized light transmission properties.
Industrial Use: Creates protective films for automotive components, construction materials, and heavy machinery.
Customized Solutions: Engineering team designs configurations for specific film properties (barrier, mechanical strength) and production scales.
Global Service Network: 24/7 technical support, remote diagnostics, and on-site maintenance by certified engineers.
Quality Assurance: ISO 9001:2015 certified production, with each machine undergoing 48-hour load testing and CE/UL compliance.
Type of the machine | SJM-Z40×30×2-550 | SJM-Z45×30×2-650 |
max film width | 450mm | 550mm |
thickness of the film | 0.008-0.03mm | 0.008-0.03mm |
max output | 50kg/h | 65kg/h |
Extrusion Unit | ||
main motor | 11kw×2 | 15kw×2 |
screw diameter | Φ40mm | Φ45mm |
screw and barrel material | SACM645(38CrMoA1A) | SACM645(38CrMoA1A) |
screw ratio L/D | 30:1 | 30:1 |
barrel air cooling fans | 0.24kw×3 | 0.24kw×3 |
type of screen changer | manual arm | manual arm |
Die Unit | ||
type of the diehead | stationary die | stationary die |
die diameter | Φ50mm | Φ60mm |
air blower fan | 3kw | 3kw |
Haul-Off Unit | ||
type of the tower | Fixed tower | Fixed tower |
haul-off roller dia.& width | Φ163×550mm | Φ163×650mm |
haul-off motor | 1.5kw | 1.5kw |
height of the machine | 4.5m | 5m |
Winder Unit | ||
type of winder | Manuel or auto single winder | Manuel or auto single winder |
winder roller dia.& width | Φ300×550mm | Φ300×650mm |
winder roller motor | 1.5kw | 1.5kw |
max roll diameter | Φ1000mm | Φ1000mm |
Other Parts | ||
| Gusset devive | ||
| Eight-fold device | ||
