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Introduction of CNC Spur Gear Hobbing Machine
The YKD31135 CNC5 CNC Gear Hobbing Machine is a state-of-the-art solution for producing high-precision gears, capable of cutting teeth on a variety of gear types, including straight, helical, worm, and drum gears. Here’s a detailed look at its key features:
Feature of CNC Spur Gear Hobbing Machine
1. Versatile Gear Compatibility: This machine is designed to accommodate gears with different tooth counts and helix angles, making it suitable for diverse manufacturing needs. This flexibility ensures that you can handle a wide range of gear specifications without needing multiple machines.
2. Advanced CNC Control: The YKD31135 features multiple CNC axes, including:
X-axis for radial feed
Y-axis for hob tamper adjustments
C-axis for table back positioning
Z-axis for vertical feed
rB-axis for tool rotation
rA-axis for tool holder rotation, driven by a servo motor for enhanced precision.
3. Electronic Gearbox Control: This machine utilizes electronic gearbox control, moving away from traditional mechanical systems. This innovation simplifies operation and increases reliability and accuracy, reducing the risk of mechanical failure.
4. Efficiency and Precision: Ideal for both rough machining and precise finishing, the YKD31135 offers easy adjustments and simple operation. Its fully digital control allows for 4-axis linkage, enabling intricate machining processes.
5. High Productivity: The machine supports automated cycling through programmable machining programs, ensuring high productivity and consistent machining accuracy. This feature significantly reduces manual intervention, allowing for more efficient workflows and lower labor costs.
FAQ
Q: How to guarantee machine quality?
A: (1)The key parts of the machine comes from China top or world well known manufacturer, such bearing, hydraulic system, lead screws.
(2)Processing equipment imported from USA, Europe or China top manufacturer
(3)Testing device imported from Germany, USA.
(4)We own a professional design team using 2D and 3D design methods.
(5)We own a professional production team
Q: Can we do OEM for you?
A: Yes
Q: Can I change the voltage as per the customer’s needs?
A: Yes
Q: Pre-acceptance
A: (1)Welcome your visit for inspection
(2)Taking inspection videos and providing a testing report
Q: Installation and training:
A: Installation:
(1)Have a high-skilled and high-quality installation and commissioning team;
(2)Take the initiative to provide customers with the bill of materials that the customer needs to prepare when the machine tool is installed before the machine tool is shipped;
(3)Engineering will install the machine and do training on site
(4)Installation guide and video are provided for installation if the machine is delivered as a whole machine
(5)Live video can be connected with you to guide customer to install it
(6)Provide timely and professional installation and commissioning services for Starfish machinery Training
(7)After installation, guide the user on correctly using the machine.
(8)User’s manual is supplied.
Introduction of CNC Spur Gear Hobbing Machine
The YKD31135 CNC5 CNC Gear Hobbing Machine is a state-of-the-art solution for producing high-precision gears, capable of cutting teeth on a variety of gear types, including straight, helical, worm, and drum gears. Here’s a detailed look at its key features:
Feature of CNC Spur Gear Hobbing Machine
1. Versatile Gear Compatibility: This machine is designed to accommodate gears with different tooth counts and helix angles, making it suitable for diverse manufacturing needs. This flexibility ensures that you can handle a wide range of gear specifications without needing multiple machines.
2. Advanced CNC Control: The YKD31135 features multiple CNC axes, including:
X-axis for radial feed
Y-axis for hob tamper adjustments
C-axis for table back positioning
Z-axis for vertical feed
rB-axis for tool rotation
rA-axis for tool holder rotation, driven by a servo motor for enhanced precision.
3. Electronic Gearbox Control: This machine utilizes electronic gearbox control, moving away from traditional mechanical systems. This innovation simplifies operation and increases reliability and accuracy, reducing the risk of mechanical failure.
4. Efficiency and Precision: Ideal for both rough machining and precise finishing, the YKD31135 offers easy adjustments and simple operation. Its fully digital control allows for 4-axis linkage, enabling intricate machining processes.
5. High Productivity: The machine supports automated cycling through programmable machining programs, ensuring high productivity and consistent machining accuracy. This feature significantly reduces manual intervention, allowing for more efficient workflows and lower labor costs.
FAQ
Q: How to guarantee machine quality?
A: (1)The key parts of the machine comes from China top or world well known manufacturer, such bearing, hydraulic system, lead screws.
(2)Processing equipment imported from USA, Europe or China top manufacturer
(3)Testing device imported from Germany, USA.
(4)We own a professional design team using 2D and 3D design methods.
(5)We own a professional production team
Q: Can we do OEM for you?
A: Yes
Q: Can I change the voltage as per the customer’s needs?
A: Yes
Q: Pre-acceptance
A: (1)Welcome your visit for inspection
(2)Taking inspection videos and providing a testing report
Q: Installation and training:
A: Installation:
(1)Have a high-skilled and high-quality installation and commissioning team;
(2)Take the initiative to provide customers with the bill of materials that the customer needs to prepare when the machine tool is installed before the machine tool is shipped;
(3)Engineering will install the machine and do training on site
(4)Installation guide and video are provided for installation if the machine is delivered as a whole machine
(5)Live video can be connected with you to guide customer to install it
(6)Provide timely and professional installation and commissioning services for Starfish machinery Training
(7)After installation, guide the user on correctly using the machine.
(8)User’s manual is supplied.
Item | Parameter | |
Maximum Roll Cutting Diameter | Without rear column | 1350mm |
With Rear Column | 1100mm | |
Minimum rolling diameter | 120mm | |
Maximum axial travel | 1100mm | |
Maximum module size for rolling | Steel Parts | 28mm (Diameter greater than 1300 18mm) |
Castings | 30mm (Diameter greater than 1300 22mm) | |
Maximum working width | 1000mm | |
Feed Motion Performance | ||
X-axis rapid traverse speed (radial) | 1200mm/min | |
Y-axis rapid traverse speed (tangential) | 500mm/min | |
Z-axis rapid traverse speed (axial) | 1200mm/min | |
B-axis rotation speed (hob rotation) | 5-400r/min | |
C-axis rotation speed (table rotation) | 10r/min | |
X-axis feed motor model: | 1FT6108-8AB71 | |
Rated torque | 61/70Nm(9.6KW) | |
Rated r-speed | 1500r/min | |
Y-axis feed motor model | 1FT6084-8AC71 | |
Rated torque | 16.9Nm | |
Rated r-speed | 2000r/min | |
Z-axis feed motor model | 1FT6108-8AB71 | |
Rated torque | 61/70N(9.6KW) | |
Rated r-speed | 1500r/min | |
B-axis feed motor model | 1PH7184 | |
Power | 53KW 330Nm | |
Rated r-speed | 1500/4500r/min | |
C-axis feed motor model | 1FT6136-6AC71 | |
Rated torque | 115Nm | |
Rated r-speed | 2000r/min | |
Hobbing tool holder performance | ||
Distance of hob center from table center | minimum | 100mm |
Maximum | 880mm | |
Distance between hob center and table surface | Minimum | 330m |
Maximum | 1430mm | |
Hobbing tool r speed | 5-400r/min | |
Maximum hob diameter | 360mm | |
Maximum hob length | 400mm | |
Maximum tangential travel (travel) | 300mm | |
Angle of return of main tool holder | ±45º | |
Main motor power | 53KW | |
Bench Performance | ||
Table Diameter/Worm Gear Diameter | 1150mm/928mm | |
Table r speed | 0-10r/min | |
Table bore | Ø300mm | |
Table bore depth | 580mm | |
Table load | 5T | |
Other | ||
Distance from the top of the rear column and outer support to the working table surface | 680-1440mm | |
Distance from the rear column and the lower plane of the holding tile to the working table surface | 880-1640mm | |
Diameter of tool changeable spindle | 40,50,60,80mm | |
Total weight of machine (approx.) | 33T | |
CNC system | Siemens system |
Item | Parameter | |
Maximum Roll Cutting Diameter | Without rear column | 1350mm |
With Rear Column | 1100mm | |
Minimum rolling diameter | 120mm | |
Maximum axial travel | 1100mm | |
Maximum module size for rolling | Steel Parts | 28mm (Diameter greater than 1300 18mm) |
Castings | 30mm (Diameter greater than 1300 22mm) | |
Maximum working width | 1000mm | |
Feed Motion Performance | ||
X-axis rapid traverse speed (radial) | 1200mm/min | |
Y-axis rapid traverse speed (tangential) | 500mm/min | |
Z-axis rapid traverse speed (axial) | 1200mm/min | |
B-axis rotation speed (hob rotation) | 5-400r/min | |
C-axis rotation speed (table rotation) | 10r/min | |
X-axis feed motor model: | 1FT6108-8AB71 | |
Rated torque | 61/70Nm(9.6KW) | |
Rated r-speed | 1500r/min | |
Y-axis feed motor model | 1FT6084-8AC71 | |
Rated torque | 16.9Nm | |
Rated r-speed | 2000r/min | |
Z-axis feed motor model | 1FT6108-8AB71 | |
Rated torque | 61/70N(9.6KW) | |
Rated r-speed | 1500r/min | |
B-axis feed motor model | 1PH7184 | |
Power | 53KW 330Nm | |
Rated r-speed | 1500/4500r/min | |
C-axis feed motor model | 1FT6136-6AC71 | |
Rated torque | 115Nm | |
Rated r-speed | 2000r/min | |
Hobbing tool holder performance | ||
Distance of hob center from table center | minimum | 100mm |
Maximum | 880mm | |
Distance between hob center and table surface | Minimum | 330m |
Maximum | 1430mm | |
Hobbing tool r speed | 5-400r/min | |
Maximum hob diameter | 360mm | |
Maximum hob length | 400mm | |
Maximum tangential travel (travel) | 300mm | |
Angle of return of main tool holder | ±45º | |
Main motor power | 53KW | |
Bench Performance | ||
Table Diameter/Worm Gear Diameter | 1150mm/928mm | |
Table r speed | 0-10r/min | |
Table bore | Ø300mm | |
Table bore depth | 580mm | |
Table load | 5T | |
Other | ||
Distance from the top of the rear column and outer support to the working table surface | 680-1440mm | |
Distance from the rear column and the lower plane of the holding tile to the working table surface | 880-1640mm | |
Diameter of tool changeable spindle | 40,50,60,80mm | |
Total weight of machine (approx.) | 33T | |
CNC system | Siemens system |
1.Automobile manufacturing industry: Hobbing machine can be used to produce gears for automobile gearboxes, differentials and other parts to improve production efficiency and product quality.
2. Machinery Manufacturing: Hobbing machines can be used to produce gears
for various mechanical equipment, such as engineering machinery, agricultural machinery,
food machinery, etc., to improve the reliability and durability of the transmission system.
3. Aerospace: Hobbing machines can be used to produce gears for aircraft, rockets and
other aerospace equipment, to ensure their reliability and stability in high speed, high temperature,
high pressure and other extreme environments.
4. Railroad transportation: Hobbing machines can be used to produce gears for railroad locomotives,
trains and other railroad transportation equipment to improve transmission efficiency and safety.
5. Shipbuilding industry: Hobbing machines can be used to produce gears for ships' main engines,
auxiliary engines and other equipment, to ensure the reliability and stability of ships when sailing at sea.
1.Automobile manufacturing industry: Hobbing machine can be used to produce gears for automobile gearboxes, differentials and other parts to improve production efficiency and product quality.
2. Machinery Manufacturing: Hobbing machines can be used to produce gears
for various mechanical equipment, such as engineering machinery, agricultural machinery,
food machinery, etc., to improve the reliability and durability of the transmission system.
3. Aerospace: Hobbing machines can be used to produce gears for aircraft, rockets and
other aerospace equipment, to ensure their reliability and stability in high speed, high temperature,
high pressure and other extreme environments.
4. Railroad transportation: Hobbing machines can be used to produce gears for railroad locomotives,
trains and other railroad transportation equipment to improve transmission efficiency and safety.
5. Shipbuilding industry: Hobbing machines can be used to produce gears for ships' main engines,
auxiliary engines and other equipment, to ensure the reliability and stability of ships when sailing at sea.